Índex
Specific type and specifications of equipment
Selection of manufacturers or suppliers
Disassemble and it is equipment
Introduction
The selection of a mining machine s a
multiple-attribute problem that involves the consideration of numerous of various
origins. A common task in the mining industry is to select the best machine
among several alternatives, which are frequently described both with numerical
variables as well as linguistic variables.
Numerical variables are mostly related to the technical
characteristics of the machines, which are available in detail in most cases.
On the other hand, some equally important parameters such as price,
reliability, support for service and spare parts, operating cost.
Machine
selection on mining
The selection
of a mining machine is a multi-attribute decision-making problem that is an
important issue for an effective production system. The most common approach is
to evaluate several alternatives that should be ranked according to various criteria
or attributes. For evaluating mining machines, several factors should be taken
into consideration.
Machine selection involves choosing equipments to operate the materials handing process.
There are eight primary considerations:
ü Productivity: we must be able to produce enough ore to
satisfy requirements.
ü Cost: we want to keep purchasing and operating costs
as low as possible.
ü Compatibility: the trucks and loaders must be able to
work together. Not all trucks and loaders are compatible.
ü Different types of each equipment size and capacity.
ü Operating cycle time.
ü Turning radius or working radius.
ü Number of pieces required for an operation.
ü Health and safety considerations.
Equipments
selection stages
The main objective in the selection of equipments is
to ensure, to the extent possible, that the mine be provided with resources to
enable it to supply ore best quality. At a low cost per ton, for the heat
treatment plant a long and continuous period. To this end, some criteria are
followed for the correct selection of equipment to be used.
Type of equipment required
In order to reach the conclusion on which equipment to select at the mine, a vast amount
of information about the pit deposit, operations and outline must be known.
With respect to the ore body and the processing, one must have knowledge of the
mass of ore to be treated by day, time, degree of control and quality required
for the power plant.
The factors that concern the ore and need to be known
are:
ü Ore feed rate required and permitted by the plant;
ü The blending required to control the ore content;
ü Type of segregation to avoid mixtures undesirable;
ü The route and distance traveled by the ore;
ü The quota difference between the loading point and
unloading point.
In the case of sterile, you should know:
ü Sterile or ore ratio and the way the sterile occurs in
the deposit;
ü Whether external or over the body;
ü If interspersed, etc.
It is also of great importance to have knowledge about
some characteristics of the ore and waste, such as in situ and blistered
density, moisture, degree of fragmentation, hardness, abrasiveness, resistance
to compression.
In general mining equipments is involved in
dismantling, loading and transporting ore and waste from the mine.
Equipment
size and or number
There is an initial idea for defining the number of
equipment and the size.
For the quantity, it is suggested:
ü A drill for each excavator;
ü An excavator for each type of material that is, one
for ore and one for sterile
ü Three or four trucks for each excavator.
However, there are numerous factors to consider in
each case, such as: it is possible to
reduce the number of drill if a machine, from sufficiently high capacity and
greater mobility is adopted;
ü More loaders may be necessary if blending or
segregation is required;
ü The number of trucks, is usually dictated by the
transport distance and ideally;
ü It is not you can let a truck wait to be loaded;
ü Nor let an excavator wait for an empty truck for the
ideal size of the equipment;
ü The premise follows that the operating costs are high;
ü Will continue to rise and what equipment for proper
operation are scarce in the future..
Every effort should be made to maximize equipment size.
It is significant to note that although there is a big difference in initial
investment, operation and maintenance work required are approximately the same
for different sizes of a same equipment.
Specific type and specifications of equipment
A detailed description of equipment specifications is
required to ensure that the listed equipment will match that required and
perform the desired function in addition to providing cost comparison and
merits of various specific equipment with the information provided by the
manufacturers and their catalogs.
The description must be made so that it contains two
parts, one with information such as performance ( utilization rates, physical
availability and average yields ), capacity, strength, weight, size, etc.
another with information of ideal equipment, which allows for a more economical
and safer operation, in easy maintenance and reduced repair costs.
These steps should allow for easy comparison when
surveying costs of the various machines and also an evaluation of several
items, such as then they need to be related to all the economic factors of the
operation.
Selection of manufacturers or suppliers
A study should be evaluate the manufacturers
proposals, which should take analysis of costs and technical adaptability,
relative easer or difficulty of maintenance and repairs and the manufacturers
reputation for technical services ( provision of services ), availability,
parts costs and guarantees.
Disassemble
and it is equipment
As is known, the equipment needed to carry out any
adapt to the type of material used, taking into account the particularity of
each mine. Thus, it is clear that dismantling hard and compact rocks is much
more difficult than performing these operations on soft and incoherent rocks,
being necessarily different procedures.
So it is necessary to know the classifications based
on mechanical behavior from the point of view dismounting view of the rocks to
work with.
Conclusion
The present study showed the criteria for selecting equipment
from a mine to be open pit, as well as
the most common equipment used in this type of mining, showing some of it is
characteristics.
With this, it was possible to observe how natural
design and economic factors influence the selection of equipment in the plow to
heaven. The characteristics of the rocks and the deposit, the topography of the
place, etc.
Analyzing the characteristics of the equipment
presented, it is clear that each mine has it is specificity, making there is no
single correct and suitable method for all situations, and the selection of
equipment must be done correctly to work better possible scenario.
References
Dagdeviren M…. decision making in equipment selection: an integrated approach with AHP and
PROMETHEE, “journal of intelligent manufacturing” 2008. 19: 397-406.
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